The Workshop Journal

Guides, Field Notes & Build Logs

Everything we've learned making helmets — and soon armor and props — by hand: sizing, materials, care, and what to expect when you order internationally.

Featured · Sizing Guide

How to Measure Your Head for a Perfect Helmet Fit

Most fit complaints trace back to one bad measurement. Here's the exact 3-point method our workshop uses on every custom order — plus a printable guide.

8 min read · Updated Jul 2026
Airsoft Gear

Fiberglass vs ABS vs Kydex: Which Airsoft Helmet Shell Wins?

Weight, impact resistance and cost compared for CQB, MilSim and casual skirmish use.

11 min read
Shipping & Customs

Ordering From Outside Europe: Customs, Duties & Timelines Explained

What buyers in the US, UK and Southeast Asia should expect at the border.

6 min read
Cosplay Builds

Convention-Ready in 3 Weeks: Timeline for Ordering a Custom Cosplay Helmet

Work backward from your con date — production, shipping and touch-up buffer included.

7 min read
Behind the Scenes

From Clay Sculpt to Cast Shell: How We Build a Helmet Mold

A full walkthrough of our 6-step casting process, start to finish.

9 min read
Airsoft Gear

Padding, Retention & Comfort: Setting Up Your Helmet for a Full-Day Game

How to adjust liner and retention so 6+ hours in the field doesn't hurt.

5 min read
Sizing

Between Sizes? Why We Offer Custom-CM Fitting on Every Order

Standard S/M/L fails a lot of heads — here's our workaround.

4 min read